While diesel truck classifications vary by tire types, electric forklifts mainly differ by how they are designed for specific environments and tasks. Here are some common electric forklift types:   

• Counterbalance Forklifts: Available with three or four tires, these lifts have a weight in the back that balances heavy loads at the front.  

• Reach Trucks: Good for narrow aisle applications, they have rear wheels beneath the operator that enable tight turns for better maneuverability and access to high racks. 

• Order Pickers: These trucks lift the operator and load platform so they can access high shelves and racks for order fulfillment.  

• Side Loader Forklifts: Side loaders are specialized types of material handling equipment. They are designed to carry long loads such as timber and pipes lengthwise through narrow aisles and doorways.  

Forklift pricing can vary widely by factors such as model, height, load capacity, and customer specifications. Still, some general ranges apply.  

For example, a new standard electric forklift with standard capacity can run between $20,000 and $45,000. Standup electric forklifts are often more affordable, ranging from $10,000 to $40,000. Also, batteries and chargers add another $2,500 to $5,000 to the total cost.  

 Even taking those figures into account, when you’re comparing diesel and electric forklifts, it’s best to look beyond the sticker price and focus on their long-term operating expenses. Fuel consumption, maintenance needs, and repair costs all play a role in determining the total cost of ownership.  

Beyond fuel type, a forklift’s maintenance and day-to-day operational costs play a major role in its long-term value. Typically, electric forklifts cost less to maintain and operate than their diesel counterparts. 

Their maintenance cycle is two to three times longer—often exceeding 1,000 hours between services. That means fewer service appointments, less labor, and lower bills over time.  

Electric forklifts also have fewer moving parts, which means that there’s less that can break down or go wrong. Plus, most service tasks are quick and consist mainly of inspections, lubrications, and the occasional fluid check. And less time in the shop translates to more time on the floor.   

Comparatively, diesel forklifts need oil, filter, and fluid changes every 500 to 1,000 hours, along with belt replacements. They also use more fuel, and diesel is usually more expensive than electricity. Though electric lifts may need battery replacements after a few years, the long-term savings add up.  

Additionally, diesel lifts use more fuel and typically require more intensive maintenance.  Despite this, they are often preferred for outdoor operations due to key advantages such as greater lifting capacities and higher torque and horsepower.  

Recognizing these tradeoffs, modern diesel forklifts are being designed with total cost of ownership in mind. CLARK Diesel Forklifts, for example, are engineered to keep lifetime costs in check through fuel saving hydraulic systems, simplified service access, and high efficiency engines. These features help reduce downtime and improve long-term value for businesses with demanding environments. 

When it comes to performance, diesel trucks deliver more torque and raw power. Both features make them ideal for steep grades, heavy lifting, and rugged outdoor conditions. They can handle heavier loads with ease and maintain strong performance over long shifts.   

Electric forklifts, while quieter and more responsive, tend to offer lower peak power. However, where they excel is in precision control, especially in snug or repetitive setups. Their smooth acceleration and consistent performance make them reliable for lighter indoor tasks.   

Ultimately though, the choice depends on whether your needs are for heavy-duty strength or efficient, low noise operations in controlled environments.   

To keep costs predictable and performance reliable, CLARK offers a comprehensive Planned Maintenance Program for all forklift types. It also helps reduce unplanned downtime before they turn into expensive repairs. It also extends the life of your equipment with regular service based on your specific usage. 

Since they don’t produce emissions, electric forklifts are ideal for enclosed spaces where excellent air quality is required. They operate quietly, around 60-70 decibels, making them ideal for noise-sensitive environments.  

The internal combustion engine in diesel forklifts emits exhaust, making them better suited to outdoor environments. Their rugged design, high power output, and ability to run for extended periods without recharging make them a smart choice for longer shifts and heavy-duty tasks.  

Evaluating how your equipment choices affect the environment is key to balancing operational needs with ecological responsibility. A 2021 study revealed that 44% of consumers value brands committed to sustainability and prefer doing business with them. However, operational demands may sometimes require prioritizing performance over environmental considerations.  

When deciding between an electric or diesel forklift, it’s important to weigh their environmental advantages against their operational suitability. Below is a breakdown of each type. 

Electric Forklifts 

Electric models are often the go-to choice for clean, quiet environments. They offer a range of advantages—but also a few limitations:  

• Zero Emissions – Electric forklifts produce no exhaust fumes, making them ideal for indoor use where air quality is a priority. Their performance may be less suitable for outdoor or heavy-duty applications, though. 

• Lower Noise Levels – These models operate quietly, which reduces noise pollution for indoor operations. In outdoor settings, this advantage tends to matter less.  

• Energy Efficiency – Electric models convert more energy into productive work.  However, their battery life depends on regular recharging, which can interrupt continuous operations. 

Diesel forklifts 

Diesel forklifts are built for power and durability in rugged environments. Here’s how they stack up:   

• High Power Output – Diesel models deliver the power and torque needed for heavy lifting and outdoor terrain. The trade-off is higher emissions, including nitrogen oxides and carbon monoxide.  

• Extended Operation – With fast refueling and long run times, diesel forklifts can operate continuously over long periods. This capability comes at the cost of increased fuel cost and environmental impact. 

• Rugged Durability – Designed for outdoor use, diesel trucks perform well on uneven, rugged terrain. However, their loud noise and emissions make them less suitable for indoor environments.  

Electric forklifts generally cost more upfront, but when it comes to long-term return on investment, electric forklifts often come out ahead—especially in indoor or light-duty applications. Lower fuel and maintenance costs, fewer service interruptions, and a cleaner operation all add up to savings and advantages over time.  

Diesel forklifts may be cheaper up front and better suited to outdoor, high demand tasks, but they require more maintenance and consume more fuel. a CLARK Dealer can help you compare every factor—cost, applications, and lifespans—so you can choose the model that fits your long-term business goals.  

Electric forklifts generally cost more upfront but tend to save money over time through less energy use. The maintenance on them is also simpler since there are not as many moving parts.   

Diesel forklifts, on the other hand, tend to offer lower initial costs and longer continuous run times. They use more fuel and typically require more intensive maintenance but are often preferred for outdoor operations due to key advantages such as greater lifting capacities and higher torque and horsepower.  

No operation is the same, and the right forklift for you depends on your specific needs. Start by looking at where and how often you’ll utilize the equipment. Then, think about the kind of loads you’ll be handling, and how much weight is involved. Noise levels, emissions, and run time can also be important factors.  

Electric models are great indoors and in quiet settings. Diesel forklifts are better suited for outdoor work and heavy-duty tasks. A CLARK Dealer can help you sort through these factors and others to find the best fit for your business.  

Electric and diesel forklifts play to different strengths, and the right one for you will depend on how you plan to use them. So, it’s not about choosing the best—it’s about picking what works best for your operation. Think about your day-to-day demands, budget, and long-term goals and take action.  

If you’re still unsure, a dealer from leading forklift manufacturer CLARK can walk you through a side-by-side comparison to determine the best material handling equipment solution. They will also be happy to visit your site to evaluate your needs firsthand.   

Find a CLARK Dealer near you to get expert guidance tailored to your company.